Remote Pump Control and Monitoring
Reduce site visits. Prevent downtime. Control pumps from anywhere.
Why Remote Pump Monitoring Matters
Remote pump control and monitoring monitoring helps prevent costly failures, reduce unnecessary site visits and improve operational reliability. Whether you’re managing irrigation, mining, dewatering or water transfer, early visibility of problems allows faster decisions and better outcomes.
Low fuel
Running dry
Overflow
Fuel theft
Missed service
Left in manual after service
Failed to start
Uknown water use
BENEFITS
Whether you’re managing one pump or hundreds across multiple sites, remote monitoring gives operators the information they need to reduce travel, improve reliability and respond to problems before they become failures.
Reduce Site Visits
View status, fuel level, pressure and alarms remotely before travelling to site.
Prevent Downtime
Receive alerts and resolve problems before they become costly failures.
Reduce Maintenance Costs
Schedule maintenance based on actual operating hours.
Monitor and Control Remotely
Monitor pump status and remotely start or stop equipment from anywhere.
Improve Operational Efficiency
Track flow, pressure, level and water usage to optimise pump performance.
TYPICAL applications
From irrigation to mining, pumping systems have different operational requirements. Senquip provides a common monitoring platform that can be adapted to each application.
Irrigation pump
Monitor water use, automate irrigation, and reduce unnecessary trips to remote pump sites.
Mine dewatering
Prevent flooding by detecting pump faults before water levels rise dangerously.
Diesel fire pump
Monitor pump readiness, log compliance testing, and receive immediate alerts when faults occur.
Water transfer pump
Track flow, pressure and runtime to improve efficiency and keep water moving reliably.
Rental pump
Track location, utilisation and operating hours to reduce losses and simplify fleet management.
WHAT YOU CAN MONITOR
Engine
Pump
Site
Engine hours
Engine speed
Fuel level
Oil pressure
Coolant temperature
Battery voltage
Fault codes
Flow
Pressure
Vibration
Runtime
Start count
Seal leakage
Efficiency
Tank level
Water level
Water usage
Rainfall
Solar power
GPS location
Ambient temperature
WHAT YOU CAN Control
Remote Start/Stop
Auto/Manual Control
Start and stop pumps remotely using relay outputs, Modbus or CAN. Commands can originate from the Senquip Portal, your SCADA system or your own cloud platform.
If a pump is accidentally left in Manual after servicing, it can be remotely returned to Auto from the Senquip Portal, restoring automatic operation without a site visit.
Speed Control
Level Control
Adjust pump speed remotely or automatically using Modbus, CAN or a 0-10V reference output to match demand, reduce energy consumption and minimise wear.
Automatically maintain tank or sump levels using configurable start and stop points based on continuous level measurement.
Dry-Run Protection
Overflow Prevention
Detect dry-running using flow, pressure or motor current and automatically stop the pump before damage occurs.
Prevent tank overflows by automatically stopping pumps when high-level limits are reached, protecting equipment and the environment.
WORKS WITH YOUR EXISTING EQUIPMENT
Integrate with your existing engines, controllers and instrumentation. No rip and replace required.
ENGINE MANAFACTURES
ENGINE CONTROLLERS
INTERFACES AND PROTOCOLS
J1939
RS485
Modbus
RS232
Voltage
4-20mA
Pulse
Frequency
Duty Cycle
Switch
Resistance
Reference
Accelerometer
GNSS
Bluetooth
Output
VSET
Tamper
Magnetic
Scripting
CAN Bus is the communication network used by modern engines, machine controllers and industrial equipment. A single network can carry hundreds of measurements, including engine speed, temperatures, pressures and fault codes. Senquip supports both Classical CAN and CAN FD for monitoring and control.
J1939 is the most common CAN-based protocol used by diesel engines and engine controllers. Senquip devices can decode standard and proprietary J1939 messages, making it easy to monitor engine performance, fuel consumption, fault codes and operating hours.
RS485 is a robust serial interface designed for long cable runs and noisy industrial environments. It is commonly used to connect sensors, PLCs, variable speed drives and other industrial equipment. Senquip supports RS485 for reliable data acquisition and control.
Modbus is one of the world’s most widely used industrial communication protocols and typically operates over RS485. Senquip typically acts as a Modbus Master, allowing it to read measurements from sensors, controllers and drives, and control compatible equipment. It can however act as a slave and pretend to be a sensor.
RS232 is a simple point-to-point serial interface found on many sensors, GPS receivers and legacy industrial devices. Senquip can capture serial data or communicate with compatible equipment for monitoring and integration.
Measure analogue voltages from sensors, battery systems and control circuits. Built-in calibration converts raw voltages into meaningful engineering units such as fuel level, pressure or temperature.
The 4–20mA current loop is the industrial standard for transmitting analogue measurements over long distances. Senquip connects directly to pressure, level, flow and many other process sensors with high accuracy and excellent noise immunity.
Count pulses from flow meters, water meters, rain gauges and other pulse-output devices. Senquip can also measure pulse frequency to calculate flow rates, speed and equipment utilisation.
Measure frequency outputs from sensors, magnetic pickups and rotating machinery. Frequency can be used to monitor speed, engine RPM, flow or any sensor that reports information as a pulse train.
Measure the percentage of time a digital signal is ON compared with its total cycle time. Duty cycle is commonly used for PWM control signals, proportional valves and electronically controlled actuators.
Monitor simple ON/OFF signals such as float switches, pressure switches, engine run signals, alarm contacts and door switches. Ideal for detecting machine state, alarms and equipment status.
Connect resistive sensors such as fuel level senders directly to the device. Senquip provides a precision excitation current and automatically calculates sensor resistance for accurate level measurement.
Generate a precision 0–10V reference output for controlling variable speed drives, proportional valves and other equipment requiring an analogue control signal. Output voltage can be adjusted locally or from a script.
The integrated three-axis accelerometer measures movement, tilt and vibration. It can detect machine operation, harsh impacts, excessive vibration and equipment orientation without additional sensors.
ntegrated GNSS provides accurate position, speed and time using GPS, Galileo, GLONASS and BeiDou satellites. Ideal for asset tracking, geofencing, utilisation monitoring and theft prevention.
Receive data wirelessly from Bluetooth Low Energy (BLE) sensors and beacons. Monitor temperature, pressure, humidity, battery status and many other parameters without additional wiring.
Each multifunction I/O can switch power, ground or configurable voltages to control relays, valves, lights and other field devices. Outputs can be operated from settings, scripts or remote commands.
VSET provides a configurable supply voltage for powering external sensors directly from the Senquip device. It is ideal for switched sensor power in low-power and solar-powered applications.
An integrated tamper switch detects when the enclosure is opened. Tamper events can generate immediate alerts, providing additional security and a record of authorised or unauthorised access.
An internal magnetic switch allows the device to wake up, enter setup mode or trigger custom functions without opening the enclosure. Simply place a magnet over the marked position on the device.
Senquip devices include an onboard JavaScript engine for local automation and custom data processing. Create application specific control logic, decode proprietary protocols and automate machines—even without network connectivity.
TYPICAL PUMP MONITORING AND CONTROL ARCHITECTURE
The diagram below shows a typical pump monitoring and control architecture using a Senquip device. While every installation is unique, most systems consist of a combination of engine interfaces, pump instrumentation, level and flow sensors, digital I/O, and remote communications. Senquip brings these inputs together to provide monitoring, alarms, automation and remote control from a single platform.
Recommended Products
Every pumping application is different, but most require engine monitoring, field sensors and intelligent control. ORB and QUAD are our preferred choices because their flexible I/O makes it easy to add pressure, level and flow sensors alongside existing engines and controllers.
Senquip ORB
For remote, power-constrained sites where assets are exposed to heat, dust, and vibration and must run unattended. Learn More
Suitability: ⭐⭐⭐⭐⭐
Designed specifically for demanding pump monitoring and control applications.
Flexible integration – Connect directly to engines, pump controllers, VSDs and industrial protocols.
Connect more sensors – Supports pressure, flow, tank level, vibration, water meters and other field instrumentation.
Advanced control – Ideal for applications requiring multiple control outputs, automation and local scripting.
Built for exposed sites – IP67 enclosure, internal antennas and a large backup battery make it ideal for unattended outdoor installations.
Senquip QUAD
For complex industrial machines and mixed fleets where deep integration and control is required.
Learn More
Suitability: ⭐⭐⭐⭐⭐
For large or complex pumping systems requiring maximum integration flexibility.
Everything ORB offers – Plus dual CAN buses for additional engine and sensor networks.
Complex integration – Ideal where multiple CAN networks or advanced machine interfaces are required.
Advanced control – Supports sophisticated automation, scripting and multiple control strategies.
Flexible installation – External antennas allow installation inside metal control cabinets and electrical enclosures.
Senquip UNI
Cost-effective telemetry for OEMs and fleets. Ideal for repeatable machine designs deployed at scale.
Learn More
Suitability: ⭐⭐⭐⭐⭐
For OEMs manufacturing repeatable pump packages with simpler monitoring requirements.
Production ready – Compact design with an integrated Deutsch connector for easy installation.
Controller integration – Ideal where the engine or pump controller already provides most operating data.
Custom automation – JavaScript scripting enables application-specific monitoring and control.
Built for OEMs – Rugged IP67 enclosure with integrated antennas and global connectivity.
Senquip Portal
A secure portal for viewing data, data storage, remote configuration, firmware updates, and user account management. Learn More
Suitability: ⭐⭐⭐⭐⭐
Ideal where customers need a complete remote monitoring and fleet management solution.
Flexible plans – Free and hosted options to suit different deployments.
Manage – Organise devices into groups and create custom dashboards.
Monitor – View live data, trends, charts and infographics from anywhere.
Configure – Remotely update settings, deploy scripts and install firmware.
Integrate – Connect to your own server directly or use the Senquip API.
Useful RESOURCES
CASE STUDY
Remote Pump Monitoring
Discover how Australian farmers eliminated unnecessary site visits while protecting pumps, engines and water. Learn More
CASE STUDY
Pump Hire Fleet Telemetry
Find out how telemetry gives hire fleet operators visibility, reducing service costs and improving uptime. Learn More
APPLICATION NOTE
Start a Pump Based on Level
Check out this and other application notes on interfacing with pumps, controllers, and engines. Learn More
Contact us
Corporate Office
755 Hunter St,
Newcastle West, NSW 2302,
Australia
Delivery Address
Unit B, 15 Soldiers Point Road,
Soldiers Point, NSW 2317,
Australia